Personalized Illumination: How to Customize Neon Signs for a Truly Unique Look
March 25, 2023
Yes, neon signs are customizable to suit your needs. This usually involves:
a. Consult with a designer or neon sign maker to discuss your vision. b. The designer will create a digital mockup for you to approve. c. The sign maker shapes and bends the glass tubes according to the design after approval. d. The tubes can be filled with the desired gas, usually neon or argon, and sealed. The tubes are attached to a backing and connected to the electrical components. Before being shipped and installed, the sign is checked for functionality and quality.
What are the performance characteristics of neon signs in different weather conditions? Are they suitable for indoor or outdoor use?
While neon signs can be used indoors or outdoors, they will need extra protection if exposed to extreme weather conditions. To prevent water damage, outdoor neon signs must be protected with a waterproof enclosure and securely mounted to withstand wind. While neon signs can be used in all temperatures, they may not work as well in colder conditions. To ensure your neon sign is suitable for outdoor use in your climate, it’s important to consult a professional neon sign installer.
There are key differences between LED and neon signs
The nostalgic glow of neon signs is hard to duplicate with other lighting technologies. They emit a soft, diffused light that creates an iconic atmosphere.
LED signs produce brighter, more focused light. LED signs can be used to display a variety of colors and often create modern, crisp designs.
Neon signs use more energy than LED signs. They use approximately 50% more energy than LEDs and are therefore less efficient.
LED signs use less energy and are easier to operate. This is why LED signs are becoming more popular with individuals and businesses.
Neon signs are more difficult to maintain than LED signs. Glass tubes can crack and gas may leak, which will require replacement or repair. The transformers and other components of electrical equipment can also wear out and may need to be replaced.
Because LED signs don’t use gas or fragile glass tubes, they require less maintenance. LEDs have a longer life expectancy, some of which can last for up to 50,000 hours. LED signs have more reliability and need less replacement.
Manufacturing neon signs
Glass tubes are the first step in creating neon signs. The tubes are heated using various torches by a skilled glass bender until they become soft and pliable.
The glass bender shapes the tubes using special tools and techniques. After the tubes have been bent to the desired shape, they can cool and harden.
To remove air and impurities, the tubes are connected to a vacuum pump before being filled with gas. This makes sure that the gas inside the tubes glows brightly and efficiently.
The tubes are filled with either neon gas or argon, depending on what color they want. The neon gas gives off a red-orange glow while the argon gas (often combined with small amounts of mercury) gives off a blue glow. To create many colors, you can apply different phosphor coatings to the tubes’ interiors.
Attachment of an electrode
Each tube is sealed with an electrode made of metal and glass. These electrodes create an electric current that excites the gas within the tubes and causes it to emit light.
The tubes are connected to a transformer that supplies the high voltage needed to produce the glow. The neon sign is then mounted on a backing material that can withstand the high voltage required to generate the glow. It is then tested for functionality and quality before being installed.